Cphem | Модель

HX/GMP horizontal peeler centrifuge for Pharmaceutical industry

HX/GMP horizontal peeler centrifuge is designed for pharmeceutical applications.

This type of centrifuges is perfect for the production of intermediate and especially finished synthesis products, where it is absolutely necessary to avoid the contact between product and operator.

It's also possible to have a completely sterilizable version with vaporized hydrogen peroxide (VHP system).

HX/GMP centrifuge guarantees maximum purity of discharged products (API and HPAPI).

Pilot model

HX/GMP pilot centrifuge may be used for many applications:

-       Research and development

-       Small productions or working with high added value products

-       Scale-up

HX/GMP pilot centrifuges have the following features:

-       They are skid-mounted

-       Operated manually of automatically

-       cGMP design

-       Fully inspectable process area.

Model Features

- Full access and inspection to the parts in the process zone, including rear of the basket and shaft seal, which guerantees absolute purity of production;

- High level surface finishing for the cleaning of process zone;

cGMP design with elimination of product stagnation zones and minimum presence of screws and threads within the process chamber;

- Complete cleaning (Clean In Place – C.I.P. system) allows changing from one production campaign to another to avoid "cross contamination" between products. This makes the machine suitable for multi-purpose applications. WME (Washing Machine Effect) and spray balls are used for complete washing.

- The centrifuge can be sterilized with steam or Vaporized Hydrogen Peroxide (VHP system);

- The operator cannot come in contact with the treated product during whole working cycle (from the loading phase to the discharge phase);

- The centrifuge can work in the following operating modes, while it is controlled by PLC and DCS: fully automatic, semi-automatic, manual;

- Possibility of easy through-the-wall installation (in clean room);

- Compact overall dimensions;

- The horizontal basket ensures a uniform load of the cake;

- Complete removal of the residual heel cake via a nitrogen pressure system from the external part of the basket (“blow back”) with optimization of the nitrogen consumption

- Solids discharge chute with an inclination to the vertical of 30° to 36° (depending on the model). This allows an easier discharge, especially for pasty products;

- Laser cake detector is provided on the outside of the working chamber;

- This type of centrifuges is characterized by the ease of installation and easy replacement of the filter.

Principle of operation:

Loading

The solid-liquid suspension is fed from the loading pipe into the centrifuge and under the action of centrifugal force it moves towards the filter cloth, placed on a perforated basket. The solid part of the suspension is retained by the filter cloth forming a cake, while the liquid filters through the cake and the cloth and is discharged through the holes of the basket. The growth of the cake thickness is controlled by a mechanical detector, which can automatically stop the loading phase when the desired cake thickness is reached.

Cake washing

The washing of the product is used to remove any impurities present in the cake. The washing liquid is distributed on the product, along the entire length of the basket, through nozzles suitably distributed on the washing pipe. The liquid passes through the product, purifying it, and then passes from the filter cloth and the holes of the basket.

Centrifugation
Once completed the washing phase, the centrifuge is accelerated to the maximum speed and maintained for a given time to achieve the level of residual humidity of the product in processing. At the end of the centrifugation, the centrifuge decelerates to the discharge speed.

Discharge
The discharge takes place by means of the scraping knife. After reaching the discharge speed, the knife increment command is activated and the knife starts cutting the cake conveying the product into the discharge chute and from it to the product collection systems (drums, bin, dryers, mixers).

Heel cake removal

At the end of the product discharge phase, a heel cake of about 4÷5 mm remains on the filtering cloth. This heel cake can be removed, to improve the filterability of the product, through the high-pressure nitrogen blow from the rear part of the basket. The removed product is collected by the knife, positioned close to the filter cloth, and conveyed through the chute into the collection systems.

Centrifuge cleaning (CIP)

The centrifuge should be cleaned at every change of product to avoid "cross-contamination" between the processed products. The centrifuge cleaning system, fully automated, is composed by 2 main stages: Washing Machine Effect and cleaning with spray balls, which can be alternated to achieve maximum cleaning and to optimize the consumption of the cleaning liquid.

Washing Machine Effect (WME)

The centrifuge is filled with the washing liquid up to a predetermined height and is put in rotation. During the sequence of the automatic washing the basket rotates clockwise and counterclockwise; the knife goes in and out so that the washing liquid reaches all the points of the process area, including the discharge chute.

Cleaning with spray balls

The washing liquid is sprayed through spray balls on all the surfaces of the process area to completely remove the residues of product still present.

Centrifuge Model:
H
X/GMP

Basket diameter

Basket length

Filtering surface

Cake volume

Max load

Max speed

G factor

Centrifuge weight

Solid chute slope

Unit

mm

mm

dm³

kg

RPM

xg

kg

°vs vertical

400/170

400

170

0,21

11

14

3000

2011

1100

30

500/220

500

220

0,35

22

28

2700

2037

2500

30

650/280

650

280

0,57

42

53

2300

1922

3700

30

850/380

850

380

1,01

90

112

1850

1626

5600

30

1030/610

1030

500

1,62

165

207

1500

1295

7600

30

1150/500

1150

500

1,81

222

278

1400

1260

9600

30

1300/610

1300

610

2,49

340

425

1200

1046

13000

30

1450/730

1450

730

3,32

486

607

1150

1072

16500

34

1600/800

1600

800

4,02

733

916

950

807

22000

36

1750/920

1750

920

5,05

991

1239

900

792

34000

36

 

- Installation directly on the floor on anti-vibration dampers;

- FDA oil bearings lubrication for all models;

- Knife blade fixed without use of bolts and with design suitable to the maximum recovery of solids discharged and protection of the discharge chute;

- Dismantling of shaft and bearings from the rear side of the machine (service area) without contaminating the clean room;

- The endless filter cloth, thermo-welded, in polypropylene or other tissues of various sizes and micrometrie, is easily replaceable;

- Possibility to install a laser cake detector external to the process chamber (“no contact type”);

- Materials in contact with the product: all stainless steels and special alloys available, such as AISI 316L, AISI 904L, Hastelloy, Monel, ALLOY 59, 254 SMO, NICKEL, TITANIUM, SAF 2205. HALAR coatings (ECTFE), also antistatic and FDA certificated, Teflon ETFE, HARD RUBBER.

Centrifuge Model:
H
X/GMP Pilot

Basket diameter

Basket length

Filtering surface

Cake volume

Max load

Max speed

G factor

Centrifuge weight

Solid chute slope

Unit

mm

mm

dm³

kg

RPM

xg

kg

°vs vertical

400/170

400

170

0,21

11

14

3000

2011

1100

30

500/220

500

220

0,35

22

28

2700

2037

2500

30